How to Stabilize Underground Mines - Marino Engineering Associates, Inc. (2024)

Written by MEA on . Posted in Blog, Geotechnical Engineering

Underground mines are commonly stabilized by filling the void space created by the extracted ore with material. The reason this is done is for the protection of surface structures and landfills from damage as a result of mine collapse of the mine structure some time in the future.

How to Stabilize Underground Mines - Marino Engineering Associates, Inc. (1)

FIGURE 1 PHOTOGRAPH OF INJECTING GROUT INTO A MINE VOID ABOUT 190FT BELOW THE GROUND SURFACE

The material placed in these underground mines is filled in from the ground surface, requiring the drilling of injection holes that are typically 50ft to over 300ft deep to reach the mine voids (see Figure 1).

These injection holes are typically spaced from 20 to 75 ft apart. The injected material, called grout, will be made to have various fluidities depending upon its purpose. For example, stiff grouts are used to limit the spread and are thereby used to create a grout “wall” in the mine to contain fluid grout when injected into designated areas to protect the overlying infrastructure.

These projects typically consist of subjacent mines which contain a large volume of void space from mineral extraction. It is not uncommon for quantity of the grout used to stabilize the mine to be on the order of 25,000 to 50,000 cubic yards or more for commercial and industrial projects. Therefore, the grout material costs represents a significant part of the budget of project. Therefore, investigating cost-reducing grout materials can represent significant savings to the project. Also, the deeper the mine, the greater the drilling footage and costs, and therefore, in some cases, ways to reduce the drilling footage can also be cost effective.

Various ways exist to stabilize an underground mine, which involve spot injection grouting to full saturation grouting (see Issue 24). To apply the most cost effective methodology, factors that should be considered include:

• Mine depth,• Existing mine conditions (e.g., mine gas, flooding, roof rubble, etc.),• Surface conditions (e.g., existing structures and utilities, site topography, etc.),• Mine failure mechanism(s) to be mitigated, and• Acceptable damage threshold of the protected structures(s)

Smart cost effective grout design considering the above factors can save over 50% on the cost.

Tags: Coal subsidence, Ground subsidence, Grout, Mining engineering, subsidence problems, Subsurface conditions, Underground mining

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How to Stabilize Underground Mines - Marino Engineering Associates, Inc. (2024)

FAQs

How are underground mines supported? ›

Rock support generally combines the effects of reinforcement, by such elements as dowels, tensioned rock bolts and cables, and support, with shotcrete, mesh and steel sets which carry loads from individual rock blocks isolated by structural discontinuities or zones of loosened rock.

How to prevent mines from collapsing? ›

Underground mines are commonly stabilized by filling the void space created by the extracted ore with material. The reason this is done is for the protection of surface structures and landfills from damage as a result of mine collapse of the mine structure some time in the future.

How to reinforce a mine? ›

Rock Bolting: The installation of long bolts into fractured or unstable rock formations is a widely adopted technique for reinforcement. These bolts traverse the strata, anchoring them together and redistributing stress, thereby fortifying the shaft against potential failures.

How are underground mines restored? ›

Steps of a Mine Closure Plan

Remediation: Cleaning up contaminated areas by removing/isolating contaminants. Reclamation: Physically stabilizing the terrain, landscaping, restoring topsoil, and returning land to a useful purpose. Restoration: Rebuilding the ecosystem that existed at the site before it was disturbed.

What are 3 impacts of underground mining? ›

Unlike open mining, underground mining extracting coal resources through the wells, usually leads to land subsidence, water resources destruction, soil erosion, air pollution and biodiversity decrease.

What is the main disadvantage of underground mining? ›

Underground mining has the potential for tunnel collapses and land subsidence (Betournay, 2011). It involves large-scale movements of waste rock and vegetation, similar to open pit mining. Additionally, like most traditional forms of mining, underground mining can release toxic compounds into the air and water.

What stops tunnels from collapsing? ›

Because the ground is soft, a support structure, called a tunnel shield, must be used at the head of the tunnel to prevent it from collapsing. Check out the forces that act on soft-ground tunnels!

Why don't underground tunnels collapse? ›

Once a tunnel is dug, the walls are sprayed with concrete and immediately hardened. Also, steel frames called steel support and steel rods called rock bolts are used to reinforce the tunnel so that it can be dug without collapsing.

What causes mines to collapse? ›

Mining accidents can occur from a variety of causes, including leaks of poisonous gases such as hydrogen sulfide or explosive natural gases, especially firedamp or methane, dust explosions, collapsing of mine stopes, mining-induced seismicity, flooding, or general mechanical errors from improperly used or ...

How do you make a mine safe? ›

These tips can help foster an industry of safe mines and healthy workers.
  1. 1 Wear respiratory protection. ...
  2. 2 Enforce a fall prevention and protection program. ...
  3. 3 Watch for overhead power lines. ...
  4. 4 Maintain the worksite to prevent vehicle rollover accidents. ...
  5. 5 Use lockout-tagout procedures when maintaining conveyor belts.
May 24, 2024

How can we fix mining? ›

Mitigating impacts
  1. Reclamation.
  2. Soil treatment.
  3. Water treatment.
  4. Preventing acid rock drainage.
  5. Controlling gas emissions.

How do you reclaim an underground mine? ›

Reclamation includes the following steps: contouring of land; placement of topsoil or an approved substitute on the graded area; reseeding with native vegetation, crops and/or trees; and years of careful monitoring to assure success.

How deep do underground mines go? ›

An underground coal mine can drive 2,500 feet (750 meters) into the Earth and other types even deeper -- uranium mines can reach 6,500 feet, or 2 kilometers. But those depths are extreme; most top (or bottom) out at about 1,000 feet (300 meters) [sources: Times Wire, Illinois Coal Association].

How are mine tunnels supported? ›

In ground providing a reasonable stand-up time, a modern support system uses steel liner-plate sections placed against the soil and bolted into a solid sheeted complete circle and, in larger tunnels, strengthened inside by circular steel ribs.

How to support a mineshaft? ›

Most large mines are deep, with many miles of drifts, raises, stopes, and shafts with open spaces more or less loosely supported by rock pillars, fill, and timber or other material, or by a combination of such supports.

What is unsupported method of underground mining? ›

Unsupported underground mining refers to methods where the roof and walls of the mine are not supported by anything other than the natural rock, which needs to be strong. This includes caving, room-and-pillar mining, longwall mining and block caving.

What is primary and secondary support in underground mining? ›

Primary supports are installed during the initial stages of mining and the secondary or enhanced support systems are installed when the drift openings intersect with other drifts and when nearby mining activity takes place causing multiple openings.

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