Factorial and fractional factorial designs (2024)

What is a factorial design?

A factorial design is type of designed experiment that lets you study of the effects that several factors can have on a response. When conducting an experiment, varying the levels of all factors at the same time instead of one at a time lets you study the interactions between the factors.

In the following plots, each point represents a unique combination of factor levels.

Factorial and fractional factorial designs (1)
Factorial and fractional factorial designs (2)

You can either run the full factorial design or a fraction of the factorial design.

Note

When you have a factorial design with center points you can test whether there is curvature in the response surface. However, you cannot model the effect of that curvature anywhere but at the center point. In other words, you can only calculate the fitted values at the corner points and the center point of the design, and thus cannot create a contour plot. You need to have quadratic terms (for example, square terms) in the model in order to model the curvature across the whole response surface. This is possible with a response surface design. You can augment the factorial design with axial points to create a central composite response surface design from a factorial design.

What is a full factorial and fractional factorial design?

Full factorial designs

A full factorial design is a design in which researchers measure responses at all combinations of the factor levels. Minitab offers two types of full factorial designs:

  • 2-level full factorial designs that contain only 2-level factors.
  • general full factorial designs that contain factors with more than two levels.

The number of runs necessary for a 2-level full factorial design is 2k where k is the number of factors. As the number of factors in a 2-level factorial design increases, the number of runs necessary to do a full factorial design increases quickly. For example, a 2-level full factorial design with 6 factors requires 64 runs; a design with 9 factors requires 512 runs. A half-fraction, fractional factorial design would require only half of those runs.

Fractional factorial designs

A fractional design is a design in which experimenters conduct only a selected subset or "fraction" of the runs in the full factorial design. Fractional factorial designs are a good choice when resources are limited or the number of factors in the design is large because they use fewer runs than the full factorial designs.

A fractional factorial design uses a subset of a full factorial design, so some of the main effects and 2-way interactions are confounded and cannot be separated from the effects of other higher-order interactions. Usually experimenters are willing to assume the higher-order effects are negligible in order to achieve information about main effects and low-order interactions with fewer runs.

What is a 2-level full factorial design?

In a 2-level full factorial design, each experimental factor has only two levels. The experimental runs include all combinations of these factor levels. Although 2-level factorial designs are unable to explore fully a wide region in the factor space, they provide useful information for relatively few runs per factor. Because 2-level factorial designs can identify major trends, you can use them to provide direction for additional experimentation. For example, when you need to explore a region where you believe optimal settings may exist, you can augment a factorial design to form a central composite design.

Comparison

The following diagrams show a full factorial design versus a ½ fractional factorial design.

Factorial and fractional factorial designs (3)
Full factorial design
Factorial and fractional factorial designs (4)
½ Fraction factorial design

The full factorial design contains twice as many design points as the ½ fraction design. The response is only measured at four of the possible eight corner points of the factorial portion of the design. However, with this design, the main effects will be confounded with the 2-way interactions.

How Minitab orders the fractions of a design

The fractions of a design are ordered based on the signs assigned to the design generators. For example, consider a 6 factor, 8 run design. The design generators are D = AB, E = AC, F = BC. This a 1/8 fraction of a full 6 factor design. Thus there are 8 fractions. These are ordered as follows:

Fraction Standard (Yates) Order Design Generator
1 – – – D = –AB, E = –AC, F = –BC
2 + – – D = +AB, E = –AC, F = –BC
3 – + – D = –AB, E = +AC, F = –BC
4 + + – D = +AB, E = +AC, F = –BC
5 – – + D = –AB, E = –AC, F = +BC
6 + – + D = +AB, E = –AC, F = +BC
7 – + + D = –AB, E = +AC, F = +BC
8 + + + D = +AB, E = +AC, F = +BC

The principal fraction is always the last one, the one that has all + signs.

Suppose we create the second fraction. We start with the 3 factor full factorial then add the factors D = AB, E = -AC, F = -BC, giving:

Run A B C D = AB E = –AC F = –BC
1 +
2 + +
3 + +
4 + + + + +
5 + + + +
6 + + +
7 + + +
8 + + + +

Choosing a fraction other than the default

When you create a fractional factorial design, Minitab uses the principal fraction by default. The principal fraction is the fraction where all signs are positive. However, there may be situations when a design contains points that are impractical to conduct and choosing an appropriate fraction can avoid these points.

A full factorial design with 5 factors requires 32 runs. If you want only 8 runs, you need to use a one-fourth fraction. You can use any of the four possible fractions of the design. Minitab numbers the runs in standard order (also called Yates' order) order using the design generators as follows:

  1. D = –AB E = –AC
  2. D = AB E = –AC
  3. D = –AB E = AC
  4. D = AB E = AC

For example, suppose you could not conduct your design with all five factors set at their high level. The principal fraction contains this point, but the third fraction does not.

Copyright © 2024 Minitab, LLC. All rights Reserved.

Factorial and fractional factorial designs (2024)

FAQs

What is the difference between full factorial design and fractional factorial design? ›

When conducting an experiment with five factors, each with two levels, we have a total of 2^5 = 32 possible combinations of levels. A Full Factorial design would require testing all 32 combinations, while a Fractional Factorial design would only test a subset of these combinations.

What are the two types of factorial design? ›

Types of factorial design

There are three main types of factorial designs, namely “Within Subject Factorial Design”, “Between Subject Factorial Design”, and “Mixed Factorial Design”. 1. Within Subject Factorial Design: In this factorial design, all of the independent variables are manipulated within subjects. 2.

What is a fractional factorial design in simple terms? ›

The ASQC (1983) Glossary & Tables for Statistical Quality Control defines fractional factorial design in the following way: "A factorial experiment in which only an adequately chosen fraction of the treatment combinations required for the complete factorial experiment is selected to be run."

How to choose fractional factorial design? ›

Choosing a fraction other than the default

However, there may be situations when a design contains points that are impractical to conduct and choosing an appropriate fraction can avoid these points. A full factorial design with 5 factors requires 32 runs. If you want only 8 runs, you need to use a one-fourth fraction.

What are the disadvantages of fractional factorial design? ›

The advantage of fractional factorial designs is that they use a subset (fraction) of the full set of possible design runs to estimate the effects, so they are very efficient designs. The disadvantage is that they confound some effects in the process, so not all effects can be estimated.

What is the difference between DOE and RSM? ›

The key differences between the two broad types of DOE's are as follows: In Factorial/RSM the factor levels are set completely independent of each other. Examples of the factors could be temperature, speed, type of material. In formulation and mixture DOE's instead of factors we have ingredients.

What is a 2x2 factorial design called? ›

In factorial research design, the researcher evaluates the main effect (effect of a factor on a dependent variable) and if there's an interaction effect (when the effect of a factor depends on the level of another factor). A 2x2 factorial design is a common factorial study.

What is a full factorial design? ›

A full factorial design consists of all. possible factor combinations in a test, and, most importantly, varies the factors simultaneously rather. than one factor at a time.

What is an example of a factorial design? ›

In principle, factorial designs can include any number of independent variables with any number of levels. For example, an experiment could include the type of psychotherapy (cognitive vs. behavioral), the length of the psychotherapy (2 weeks vs. 2 months), and the sex of the psychotherapist (female vs.

What are highly fractional factorial designs often used as? ›

Screening experiments Highly fractional factorial designs are commonly used in screening experiments. Such experiments identities the main factor and the relations of the same on the process or event.

What is a tradeoff when using a fractional factorial design instead of a full factorial design of experiments (doe)? ›

First, in a fractional factorial design you cannot estimate all of the effects you would be able to estimate in a complete factorial. Second, fractional factorial designs require assuming that certain interactions are negligible in size (not necessarily zero, but small enough not to disrupt decision-making).

What is two-level fractional factorial design? ›

A fractional factorial design is often used as a screening experiment involving many factors with the goal of identifying only those factors having large effects. Once specific factors are identified as important, they are investigated in greater detail in subsequent experiments.

Why do we use fractional factorial designs instead of a full factorial design? ›

However, if you want to save time and resources, you can use a 2^4-1 fractional factorial design that requires only eight experimental runs. A fractional factorial design allows you to estimate the main effects of each factor, but not all the interaction effects.

What are the three types of factorial designs? ›

Different types of factorial designs can be distinguished based on how participants are assigned to treatment conditions. The three most common types are the completely randomized design, the repeated measures design, and the mixed design.

What is the resolution of a fractional factorial design? ›

1.11.

The resolution of a fractional factorial designs can be defined as the length of the shortest 'word' in the defining relation.

What are the two types of DOE? ›

There are generally two categories of DOE: classical and modern designs. Classical designs are mostly used to introduce DOE concepts, whereas modern designs are mostly used by industry practitioners in carrying out experiments.

What is the difference between RBD and factorial design? ›

The only difference between the two-way factorial and the randomized block design is that in the former more than one subject is observed per cell.

What is the difference between definitive screening design and fractional factorial design? ›

Fractional factorial and Plackett-Burman designs are meant to screen linear terms. Definitive screening designs provide information about square terms and about more 2-way interactions.

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