Does size really matter? Dimensional weight & shipping costs (2024)

What is dimensional weight?

Dimensional weight is the amount of space a package takes up in relation to its actual weight. Dimensional weight is based on the dimensions of the package (length, width, height) instead of the actual weight. Depending on the carrier, you are charged either on the dimensional weight of the package or the actual weight of the package—whichever is higher.

When calculating the weight of an e-commerce order, the actual size of the package should be taken into consideration. Larger packages inherently take up more space, even if some weigh significantly less than others. Dimensional weight aims to correct the previous lack of consideration for how much space a package will take up and how that will affect the cost of shipping it out.

Why is Dimensional Weight Important?

  • Major shipping companies (Ex. UPS, FedEx, USPS, Canada Post, DHL) use dimensional weight to calculate shipping prices.
  • Packages priced according to dimensional weight may reduce shipping costs for brands who pack more efficiently and have a leaner unboxing experience.
  • Reduced packaging can make shipments more environmentally friendly by helping lower fuel emissions and can also help you avoid wasted material.

How Does Dimensional Weight Affect The Cost of Shipping?

Very large and very heavy parcels cost more to ship than very small and light ones. So global carriers use dimensional weight (DIM weight) to balance their shipping costs.

Imagine how often people ship using packaging that’s too big. To keep the products safe, these oversized boxes are packed with extra cushioning. These over-packed boxes fill shipping trucks with cubic feet of unneeded corrugated cardboard, air pillows, thank-you cards, plastic and packing peanuts. In many cases, e-commerce brands are literally paying to ship air.

So, will dimensional weight really change the cost of shipping all that much? If the dimensional weight is the greater of the two values (dimensional vs. actual), it will be used in place of the actual weight to calculate how much it will cost to ship out your order. Because of this, it is best to keep unnecessary packaging to a minimum. If it doesn’t elevate your brand story, take it out. By reducing the amount of packaging, your shipment will take up less space, which could reduce your shipping cost drastically. Dimensional weight pricing can be a great reward to brands who eliminate extra packaging, add-ons and embellishments.

Package dimensions are defined by the length, width, and height of the parcel. These determine how much space the package takes up in the truck or airplane. The smaller each package, the more shipments can fit into the same space. Likewise, larger packages reduce the number of shipments that each vehicle can transport. Package weight directly affects how much fuel it takes to transport the package. Heavier packages cost carriers more in fuel than lighter ones.

3 Types of Weights Shipping Carriers Use

To better understand dimensional weight, it helps to distinguish the 3 types of weights that most carriers use:

Actual weight is measured with a standard scale. U.S. carriers tend to measure actual weight in pounds (lbs) and ounces (oz), whereas Canadian carriers tend to measure weight in kilograms (kg).DIM weight is calculated using the volume of the package – length x width x height. The volume is then converted to a dimensional weight using a carrier-specific divisor.Billable weight is the larger of the actual and dimensional weight. It is used with the carrier’s rate table to find postage costs.

For example:

Package #1 (14”x14”x10”)

Actual Weight = 8 lbs / DIM Weight = 12 lbs / Billable Weight (Shipping Cost) = 12 lbs

Dimensional weight incentivizes everyone to optimize their brands packaging.

Best Practices To Reduce The Effects of Dimensional Weight

Use properly sized boxes. You should aim to use the smallest box (with the smallest volume) possible. Even reducing the size by fractions of an inch can save you on shipping.Always input exact package dimensions. If you forget to do so, you may be paying too much for shipping and be surprised by extra charges from your carrier.Eliminate extra packaging. If you forget to do so, you may be paying too much for shipping and be surprised by extra charges from your carrier.

More Tips & Tricks:

  • Choose packaging to match the size and fragility of your item
  • Explore eco-friendly options like padded or kraft mailers
  • If you are shipping very light products, consider making it attractive for customers to purchase a heavier item in the same order, as that heavier item might effectively ship for free
  • Use OrderGrid as your 3PL partner! A team member will expertly source and select the right packaging for your products. They will help you determine how much cushioning is needed for fragile items, so you’re not overpacking and wasting material, and you’re not under packing and risking damage

Request a consultation with an OrderGrid packaging expert today! Our experts will offer you options that can:

  • Improve packaging efficiency, which may mean less waste
  • Reduce shipping costs

Being more efficient with your packaging is not only a matter of saving money but saving our planet!

Does size really matter? Dimensional weight & shipping costs (2024)

FAQs

Does size really matter? Dimensional weight & shipping costs? ›

Very large and very heavy parcels cost more to ship than very small and light ones. So global carriers use dimensional weight (DIM weight) to balance their shipping costs. Imagine how often people ship using packaging that's too big. To keep the products safe, these oversized boxes are packed with extra cushioning.

Does shipping cost depend on size or weight? ›

Carriers use either weight or so-called Dimensional Weight (DIM) to calculate shipping rates. For example, if your item is light, but you are using a huge box, this box will take up a lot of valuable space in transit. In other words, you will need to pay MORE for large, odd-shaped, and lightweight packages.

Do dimensions matter when shipping? ›

Dimensions determine additional surcharges. Carriers often charge extra for packages that require additional handling based on their measurements. These charges vary and are based on the length and weight of the package.

How do you avoid dimensional weight charges? ›

Determine if it is over 1 cubic foot or 1,728 cubic inches. If your package is less than 1,728 cubic inches, you don't need to enter in the dimensional weight. Your package will be priced off of the actual weight.

Does UPS use dimensional weight or actual weight? ›

Dimensional weight reflects package density, which is the amount of space a package occupies compared to its actual weight. Dimensional weight may apply to all UPS domestic and international package services. Determine the package measurement in inches.

Does UPS charge by size of box or weight? ›

Rates are based on the total actual weight or the total dimensional weight of all packages in a shipment, whichever is greater. Dimensional Weight is determined by using the International Air Transport Association (IATA) volumetric standard, which is subject to change without prior notice.

How do I calculate dimensional weight for shipping? ›

Dimensional weight is computed by multiplying length times width times height. Since the amount of space on a delivery truck is limited, dimensional weight takes into account package density to determine shipping rates. So even if you have a lightweight package, it could be worth it to calculate DIM.

Does USPS actually check dimensions? ›

Yes, the United States Postal Service (USPS) checks the weight and size of packages in order to determine the shipping cost. The shipping cost is based on the size and weight of the package, as well as the destination, shipping speed, and any additional services requested.

What happens if you ship a package with the wrong dimensions? ›

All shipment weight and dimensions are audited by the courier. If you entered the incorrect information, we will invoice you for the difference once we receive the courier audit.

Does USPS charge by dimension or weight? ›

For First-Class Mail, shape and weight will determine the price. For Priority Mail, the price is a combination of weight, size, and how far the mailpiece is traveling. Priority Mail pieces that exceed one cubic foot, are subject to "dimensional weight pricing".

What is the dimensional weight rule? ›

Dimensional weight is also known as DIM weight, volumetric weight, or cubed weight. Freight carriers utilize the greater of the actual weight or dimensional weight to calculate shipping charges. Dimensional weight is calculated as (length × width × height) / (dimensional factor).

Does FedEx charge by box size or weight? ›

We calculate prices using either the dimensional weight (dim weight) or actual weight of the package—whichever is greater. (Dim weight reflects a package's density—that is, the amount of space a package occupies in relation to its actual weight.) Usually, the bigger and heavier your shipment is, the more it will cost.

Does UPS check dimensions? ›

Yes ups use dimensioning systems that use lasers to take measurements.

Is it cheaper to ship UPS or USPS? ›

People often ask, is UPS cheaper than USPS? Well, that depends on the size of the package you're sending and where you're sending it to. Generally, UPS works out cheaper for shipping large items, while USPS is cheaper for sending small items.

Is shipping determined by weight or size? ›

Shipping carriers like USPS, FedEx, and UPS calculate shipping charges based on whichever is greater: the actual weight of the package or its DIM weight. Whichever is higher becomes the billable weight for which your business will be charged.

Is FedEx or UPS cheaper? ›

Higher Costs: FedEx generally has higher rates, particularly for specialized and express services. Limited Discounts for Small Volume Shippers: Like UPS, FedEx offers fewer discount opportunities for low-volume shippers.

Do heavier items cost more to ship? ›

Weigh Your Item

If your package weighs more than 70 lbs, there may be an added fee for heavy or large packages. For more information go to Costs and Rates. Remember, if it weighs more than 150 lbs, your package is considered freight.

Is it cheaper to ship flat rate or by weight? ›

For shipments traveling shorter distances, Zones 1-4, and weighing less than 20 lbs, using your own packaging for weight-based rates may be a better value. Across all zones, though, shipments weighing over 25 lbs will ship for less in a Flat Rate Large Box.

Is shipping by weight or volume? ›

If your items are lightweight but occupy a lot of space, your shipping cost will most likely be based on volumetric weight. You may end up paying more than if actual weight were to be used instead.

How does the USPS determine shipping cost? ›

The USPS charges by both weight and package size. While there are generally weight thresholds that determine rates, there are more factors to be aware of. If packages are small but heavy, they may receive cubic pricing discounts.

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